基于Fluent的卧式超细分级磨流场特性研究
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河北省高等学校科学技术研究项目(QN2023188)


Study on the characteristics of horizontal ultrafine graded mill flow field based on Fluent
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    摘要:

    为了明晰卧式超细分级磨的工作原理及内部流场分布,建立分级磨三维模型,并进行网格划分及独立性检验。基于Fluent模型模拟分级磨中流体的湍流特性,并选择欧拉-拉格朗日方法模拟空气连续相和颗粒离散相之间的气固两相流;以速度和压力为评价指标分析内部流场的相互作用。结果表明:在磨盘的高速旋转作用下,粉碎腔Z=-100 mm平面上的速度和压力由内向外呈梯形分布,且沿磨盘周向呈交变特性,磨盘和齿形磨壁之间速度最大,高达11 m/s,叶片运动前方压力最大,最大为4 200 Pa;工作腔Z=150 mm平面上的扬析流场和分级流场相互作用,2个流场交界处两侧速度较小,降低到5 m/s左右,压力增加到4 000 Pa;粉碎区域和分级区域通过扬析区域实现动态流场耦合,有效分离粉碎后的颗粒,提升了工作效率。研究通过多尺度流场耦合分析揭示了分级磨内部流场的交变特性和动态耦合机制,研究结果对分级磨的结构参数优化和能量效率提升具有重要的工程指导价值,可为同类型粉体装备的流场调控与性能改进提供理论参考。

    Abstract:

    To clarify the working principle and internal flow field distribution of the ultrafine horizontal graded mill, a three-dimensional model of the graded mill was established, and grid division and independence verification were carried out. Based on Fluent software, simulated the turbulent characteristics of the fluid in the graded mill, and the Euler-Lagrange approach was employed to simulate the gas-solid two-phase flow between continuous air phase and discrete particle phase. Velocity and pressure were used as evaluation indicators to analyze the interactions within the internal flow field. The results show that under the high-speed rotation of the grinding disc, the velocity and pressure on the Z=-100 mm plane of the crushing chamber exhibit a trapezoidal distribution from the center outward, with alternating characteristics along the circumferential direction of the grinding disc. The maximum velocity (up to 11 m/s) occurs between the grinding disc and the toothed grinding wall, while the highest pressure (4 200 Pa) appears ahead of the blade motion. On the Z=150 mm plane of the working chamber, the elutriation flow field and classification flow field interact, with velocities decreasing to approximately 5 m/s and pressure increasing to 4 000 Pa at the interface between the two flow fields. The crushing and classification zones achieve dynamic flow field coupling through the elutriation zone, effectively separating crushed particles and improving efficiency. This study revealed the alternating characteristics and dynamic coupling mechanisms of the internal flow field in a graded mill through multi-scale flow field coupling analysis. The findings provide significant engineering guidance for optimizing structural parameters and enhancing energy efficiency of graded mills, offering theoretical references for flow field regulation and performance improvement in similar powder processing equipment.

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张琳琳,秦梦妍,赵季福,秦志英.基于Fluent的卧式超细分级磨流场特性研究[J].河北工业科技,2025,42(3):295-302

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  • 收稿日期:2024-05-17
  • 最后修改日期:2025-03-17
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  • 在线发布日期: 2025-06-02
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